THE BATTERY SPECIALISTS - Long-lasting, Quality, Reliable Batteries at a Reasonable Price
Bond Bateries - Australias Leading Battery Manufacturers
Bond Bateries - Australias Leading Battery Manufacturers
Bond Bateries - Australias Leading Battery Manufacturers Home | Batteries | Information | Locate Dealer | Trade Shop | About Us | Contact Us
Battery Information

General Information regarding batteries, we hope you find this section of our site informative and helpful.

What Are They Made Of How Do They Work Storage Tips
Recycling Safety and Handling  
     

What Are They Made Of:


Most car batteries are lead-acid batteries. The lead acid battery is made up of plates, lead, and lead oxide (various other elements are used to change density, hardness, porosity, etc.) with a 35% sulfuric acid and 65% water solution. This solution is called electrolyte which causes a chemical reaction that produce electrons. When you test a battery with a hydrometer you are measuring the amount of sulfuric acid in the electrolyte. If your reading is low, that means the chemistry that makes electrons is lacking. So where did the sulfur go? It is stuck to the battery plates and when you recharge the battery the sulfur returns to the electrolyte.

Basically there are two types of batteries; starting (cranking), and deep cycle( marine/golf cart). The starting battery is designed to deliver quick bursts of energy (such as starting engines) and have a greater plate count. The plates will also be thinner and have somewhat different material composition. The deep cycle battery has less instant energy but greater long-term energy delivery. Deep cycle batteries have thicker plates and can survive a number of discharge cycles. Starting batteries should not be used for deep cycle applications. The so-called Dual Purpose Battery is only a compromise between the 2 types of batteries.
Top

How Do They Work:

When you place the key in your car's ignition and turn the ignition switch to "ON," a signal is sent to the car's battery. Upon receiving this signal, the car battery takes energy that it has been storing in chemical form and releases it as electricity. This electrical power is used to crank the engine. The battery also releases energy to power the car's lights and other accessories.
Top

Storage Tips:

Auto batteries have a couple of ways they may become discharged when stored for a long period of time. If they are in a car, most cars computers and radios will draw a small amount of current to keep the memory active. Normally, this isn't a lot, but can be enough to discharge a battery over a long period of time. Batteries also have a certain amount of self discharge, they will slowly discharge without any load connected.

There is a condition that affects the capacity of the battery called sulfation. It is a layer that is built up on the plates from long periods of discharge caused by a reaction between the lead plates and the sulfuric acid. A quick charge will not remove it, however a long trickle charge can partially restore it. A former auto company engineer gave the example of a battery he had in a seldom used car under this condition, the "green eye" in this car battery would not stay green (indicating a charged battery) even after a quick charge. He put the battery on a trickle charger for a week, and it returned to normal operation. This effect is why it is good to try and determine the date code of any battery you buy in the store, if it has been on the shelf for over a year, it is better to try to find one somewhere else.

Tip: If you are going to have a battery in storage for months at a time in a car, disconnect it from the car, it will reduce the discharge. Or, periodically charge the battery, maybe once every 2 to 4 weeks. If you have it in storage disconnected from the car, a charge every month or two will help keep the self discharge from draining the battery. You may also look for regulated trickle chargers that are designed for this type of application.
Top

Recycling:

Battery acid is recycled by neutralizing it into water or converting it to sodium sulfate for laundry detergent, glass and textile manufacturing.
Plastic is recycled by cleaning the battery case, melting the plastic and reforming it into uniform pellets.
Lead, which makes up 50% of every battery, is melted, poured into slabs and purified.
Top

Safety and Handling Guidelines:

Whenever you’re handling or working with a lead-acid battery, consult your vehicle and battery owners’ manual for instructions and safety precautions.
Lead-acid batteries contain hydrogen-oxygen gases than can be explosive and sulfuric acid that can cause severe burns.

To help avoid risk of danger and injury, observe these precautions when handling or working with a lead-acid battery:

Wear approved safety glasses or goggles and a face shield
Wear proper clothing to protect your face, hands and body.
Make sure work area is well-ventilated.
Never lean over battery while boosting, testing or charging.
Cigarettes, flames or sparks could cause a battery to explode.
Always shield eyes and face from battery.
Do not charge or use booster cables or adjust post connections without proper instructions and training.
Keep vent caps tight and level.
In event of accident, flush with water and call a physician immediately.
Keep out of reach of children.
Top

 

Copyright © 2005 Bond Batteries Pty. Ltd.. Developed by BWC Web Solutions